A track loader is an equipment that can serve multiple purposes in farming, landscaping, and construction industries. Although there are several models, the Bobcat T200 is a decent one with many excellent features. Whether you talk about unloading trucks, digging, lifting, grading, or bulldozing, Bobcat T200 will be able to get the job done smoothly.
That said, still users may face some issues with this model. For instance, some common Bobcat T200 Problems can be a sudden motor failure, issues with poor running, dysfunctional lift and tilt, the engine failing to start, a hydraulic problem, etc.
Luckily, there is a solution to each Bobcat T200 problem. In this article, we will discuss how to fix common Bobcat T200 problems. Want to know more? Read on!
What Are the Common Bobcat T200 Problems?
Bobcat T200 is one of the most efficient track loaders available in the market these days. Still, you may face some issues while working with it.
But, if you know how to fix them, it won’t be a problem at all. Common Bobcat T200 problems are mentioned below.
- Sudden Motor Failure
- ACS Warning with Code Issue
- Dysfunctional lift and tilt
- JoyStick Controls Stop Working
- Hydraulic Oil Leakage problem
- Loud Noises in the Hydraulic System
- Hydraulic system failure
7 Solutions for Bobcat T200 Problems:
If you face any issue with the Bobcat T200, don’t panic. Because you will find a solution for that issue. In fact, every Bobcat T200 issue can be solved completely.
However, to do that you need to know the right solution for a specific issue. Below we will discuss some effective solutions for the above mentioned problems of this track loader.
1. Sudden Motor Failure: Diagnose the Pump and/or Drive Motor
One of the problems you may encounter with the Bobcat T200 is a sudden motor failure. If this is the issue there can be two main causes. Either the pump or drive motor may be damaged. If any of this happens, the motor will fail suddenly and your track loader will not function.
To solve the issue, you need to diagnose the pump first. Get two garden hose adapters for the diagnosis. You will see two big hoses connected to the pump. You need to disconnect the hoses from the pump and connect them to the garden hose adapters.
Then, you should start the engine. If you hear the engine sound, the pump is ok. But, if you don’t hear the sound, the pump might be damaged and you need to replace it.
Another cause can be the drive motor. If it is damaged, the motor will fail all of a sudden. In that case, you need to replace the drive motor which might cause you $1500 – $4000.
2. ACS Warning with Code Issue: Unplug the Attachment Harness at Front or Rear
In Bobcat T200, sometimes you may get issues with the oil flow. You may notice that the oil flow stopped working and there will be an ACS warning with code 84-02. If you experience this problem, firstly, at the front of the machine, you must unplug the attachment harness.
In many cases, by now you will be able to clear the codes. If it is so, it can be said that the attachment harness was sorted to power.
However, if it doesn’t work, you should unplug the harness at the rear side of the machine. If the warning still exists, you can go unplugging the door harness as well.
3. Dysfunctional Lift and Tilt: Replace the Hydraulic Lock Valve
Another common problem of this track loader is suddenly you will notice that the lift and tilt function is not working. As a result, you will not be able to lift or tilt the bucket. When you face this issue, you will see a flashing light on the lift and tilt valve icon which indicates that any issue occurred.
On the other side, there is another control panel with a diagnostic tool. They check for any warning. In many cases, the warning will tell you that the hydraulic lock valve has an open circuit, meaning the wire connection is broken.
You will find the valve in the hydraulic chamber of the Bobcat. Remove the damaged valve and replace it with a new one. It will cost approximately $60-$70 to purchase a new hydraulic lock valve.
4. JoyStick Controls Stop Working: Change Faulty Actuators
If you have a Bobcat T200 with joystick controls, you may face several issues. For instance, when using the joystick control panel, you might need to tilt it slowly. But, when you move the Joy sticks at the normal speed, you will get an ACS warning and not be able to control the machine with them.
In that case, you will need to shut down and restart the system to regain the joystick’s control. But, it is disappointing if you can’t control the machine by using joysticks. To solve the issue, firstly, you need to identify whether the actuators are working properly.
So, you need to switch 2 actuators and if you notice no change in the code, then the actuators are good. But, if you get a warning like a lift actuator not in neutral, the problem is in the actuators. In that case, you need to go for a replacement. You will get a new actuator for $900-$1000.
5. Hydraulic Oil Leakage Problem: Get Professional Assistance
Another problem you can experience with Bobcat T200 is there can be leakage of hydraulic oil. When this issue occurs, many people become confused about how to identify the leakage and solve the problem.
If you experience a leakage issue, first of all, you need to identify the leakage. One way to identify it is to pop up the cab and start the engine. By doing so, you will get to know about the leakage. Then, you should call the dealer or mechanic to solve the issue.
6. Loud Noises in the Hydraulic System: Maintain Proper Hose Connections and Oil Level
If air bubbles contaminate the hydraulic fluid, you will get excessive noise from the system. When the air gets compressed and decompressed in the hydraulic system during its movement, you will hear the noise.
If there is any leak on the inlet side of the pipe, air will enter the system. So, to solve the issue, you should maintain proper hose connections to avoid any kind of leakage. Besides, you should check the oil level regularly to avoid contamination. The hose connections should be inspected regularly. If you find any leakage, you should repair it immediately.
7. Hydraulic System Failure: Change the Filter
Another issue with Bobcat T200 is the failure of the hydraulic system. Now, there are several reasons for the failure of a hydraulic system. But, one of the main reasons is the issues with filter clogging. If the filter is clogged, hydraulic fluid will not be able to pass freely.
Besides, as the filter is disabled, contaminants will be able to move freely in the hydraulic system. As a result, the machine will not start and it may cause damage to the pump or motor. The easiest way to solve this issue is to change the hydraulic filter.
The cost of this kind of filter can be anywhere in the range of $40-$100. If you change the filter with the new one, the problem will be solved in most cases. And, you will be able to start the machine again.
Frequently Asked Questions (FAQs)
Should you have any further questions, you can explore our FAQ section below to get the answer to some commonly asked questions.
What to do if Bobcat T200’s engine fails to start?
Sometimes, the engine of the T200 fails to start. In that case, you need to check the electric circuits first. If everything is okay there, you should check the fuel and overall hydraulic system for possible fixing up.
How to remove the engine on Bobcat T200?
If you want to remove the engine from Bobcat T200, you should disconnect the all-electric, hydraulic and cooling system. Then, you can easily remove the engine through the rear door of the machine.
Why the lift and tilt system may not work smoothly in Bobcat T200?
If there is any issue in the hydraulic lock valve, the lifting and tilting of the bucket will not function at all. So, if the valve is already damaged, you should replace it with a new one. When it comes to the reinstallation of the hydraulic lock valve, it is quite easy.
How do you know if you have air in your hydraulic system in Bobcat T200?
If there is air in the hydraulic system, during the compression and decompression, you will hear alarming noise. It will tell you that there is air in the hydraulic system of the Bobcat T200.
There is no doubt that the Bobcat T200 is a great track loader that will offer you a lot of benefits. But there are some common Bobcat T200 problems that you might experience while using it. Some of the issues are quite disappointing. But, every issue of this model has a solution.
All you have to do is follow the instructions properly to fix it. In this article, we tried to show you the solution to some common problems of this model. I hope it was helpful and you will be able to fix the issue if you encounter anyone from the list in the future.
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